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Shaftwall C-T Stud And Track Roll Forming Machine Three Web Heights for Diverse Project Requirements

This machine processes galvanized steel coil from 0.8 to 1.2mm thick, typically 0.9mm, with yield strength up to 350MPa. It offers three adjustable web heights and uses Cr12MoV/D2 tool steel rollers with a 32-pass forming process.

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Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988

Detailed Content

Have you ever lost a project because your equipment could only produce one size? Or have you faced on-site complaints because your studs didn't fit properly?

TheShaftwall C-T Stud And Track Roll Forming Machinehandles galvanized steel coil from 0.8 to 1.2mm thick, typically 0.9mm, with yield strength up to 350MPa. It supports three web height options. This flexibility is the machine's core advantage.

This article covers the machine's size adjustability, complete production line configuration, climate adaptability, and component durability.

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Application Areas

CT studs produced by this machine are the main vertical load bearing components in shaftwall systems. They are widely used in high rise buildings, commercial complexes, and public facilities. CT studs work with J Tracks. Gypsum shaft liners fit between the CT stud flanges to form a complete enclosure.

The entire system installs from the outside of the shaft. Workers don't need access inside the shaft. CT studs from this machine are used in these applications:

  • Elevator shaft enclosure walls in high rise buildings
  • Stairwell fire rated partition walls
  • Equipment chase enclosures
  • Ventilation duct enclosure walls
  • Corridor and ceiling transition area partitions

With 1 inch thick gypsum shaft liners and fire rated drywall facing, the shaftwall system provides up to 4 hours of fire protection. This meets fire code requirements for various North American building projects.

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Technical Specifications

The table below shows key specifications for each core unit, from decoiling to cutting. Review these against your production requirements.

Item Specification
Material Galvanized steel coil
Material thickness 0.8–1.2mm (typically 0.9mm)
Material yield strength ≤350 MPa
Uncoiler capacity 3 tons
Coil ID 450–550mm
Coil max OD 1300mm
Leveling rollers 7-roller system (3 top, 4 bottom)
Forming passes 32 passes
Spindle material 45# steel
Spindle diameter 50mm
Spindle precision 0.02mm
Forming roller material Cr12MoV/D2
Punching die material Cr12MoV/D2
Forming roller hardness HRC55–58
Punching die hardness HRC60–62
Production speed 4–6 m/min
Available sizes 3 web heights (adjustable spacing)
Cutting length tolerance ≤0.3mm (for lengths under 1000mm)
Profile camber/warp/twist ≤0.4mm/m
Cut burr height ≤0.20mm
Total power Approximately 35kW
Main forming motor power 22kW
Power supply 480V, 60Hz, 3-phase, 4-wire
Ambient temperature -10°C to 40°C
Ambient humidity ≤90% (at 25°C)

The "typically" specifications are the machine's standard factory configuration. We can adjust within a certain range if you have special requirements.

Three Web Heights for Flexible Project Matching

Do you have to reconfigure your equipment or even buy multiple machines just because different projects call for different stud sizes?

The Shaftwall C-T Stud And Track Roll Forming Machine uses an adjustable roller spacing design. It produces three different web heights on the same equipment: 64mm, 102mm, and 152mm. These sizes cover the design needs of most building projects.

The machine processes galvanized steel coil from 0.8 to 1.2mm thick, typically 0.9mm, with yield strength up to 350MPa. The finished flange width matches the web height design, and gypsum liners fit securely between the stud flanges to form a complete enclosure. This flexibility means you don't need separate equipment for each size, which reduces your total capital investment.

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Global Climate Adaptability

Have you ever had equipment overheat in hot regions or fail to start in cold weather? Temperature and humidity variations create different challenges for roll forming equipment.

The Shaftwall C-T Stud And Track Roll Forming Machine runs on 480V, 60Hz, 3-phase, 4-wire power, which covers most international standards. The operating temperature range is -10°C to 40°C, and it handles relative humidity up to 90% at 25°C.

The machine units ship separately for easier ocean freight to different countries. Once it arrives, you just need to provide water, electricity, gas, and oil as specified, and you can complete installation and start production quickly.

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Durable Key Components for Stable Long Term Production

Are you tired of frequent die changes and constant machine adjustments? Every unplanned stop means lost production and delayed orders. Component durability directly affects the machine's service life and product consistency.

The forming rollers and punching dies both use Cr12MoV/D2 high-grade alloy tool steel. The rollers go through vacuum heat treatment and double tempering to reach HRC55–58 hardness. The punching dies also undergo vacuum heat treatment to reach HRC60–62 hardness.

This hardness configuration ensures the punching dies hold up to high-frequency impact and wear. The rollers maintain their profile precision through long-term friction against galvanized steel. The spindles use 45# steel with a 50mm diameter and go through multiple processes to achieve 0.02mm precision. The frame uses heavy-duty steel plate construction with overall aging treatment for excellent rigidity and vibration resistance.

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Complete Line Integration from Coil to Finished Stud

Are you tired of coordinating separate purchases from different suppliers for the decoiler, leveler, punch press, forming machine, and cutter? The Shaftwall C-T Stud And Track Roll Forming Machine integrates all five processes into one complete production line.

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You just supply the galvanized steel coil, and the machine handles the rest. The line starts with the passive decoiler, which holds the coil and provides steady unwinding tension. The strip moves to the 7 roller precision leveler to remove internal stresses. Then it goes to the punching station for mounting holes and into the forming machine.

The forming machine uses 32 precision roller passes to gradually roll the strip into the C-T stud profile. The hydraulic cut off device performs length cutting while the line runs continuously. Each unit's speed and timing are matched and tested before delivery, so the entire line runs smoothly from start to finish.

The machine includes a touchscreen, so operators can work independently after a short training period. The aluminum alloy dust cover keeps processing dust contained and physically separates operators from the rotating spindles for added safety.

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Your Products, Ready for Global Markets

From the three-size flexible adjustment design to the global climate-adaptive configuration, from the Cr12MoV/D2 high durability tooling to the 32 pass precision forming process, the Shaftwall C-T Stud And Track Roll Forming Machine offers a complete solution for the three concerns that matter most to manufacturers: size flexibility, operational stability, and long-term durability.

It solves a simple problem: one machine handles multiple size requirements, runs reliably in different climate conditions, and keeps producing day after day without frequent downtime for maintenance. Your customers will trust the consistent quality of your products.

If you're looking for a C-T stud production solution that truly solves size switching, climate adaptation, and long-term durability challenges, we're ready to provide detailed documentation and tailored selection advice.

Whether you care about specific specifications, customization needs, or overall return on investment, we're happy to talk. Get in touch, and let's find the right answer for your production requirements.

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Contact Us for More Information

Contact: Elliot liu

Email: [email protected]

WhatsApp: 008615127728988

Contact Us For More Roll Forming Machine Detailed Information
You can contact us either through phone number 0086-15127728988 within our working hours, or send an email to [email protected], or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.

Elliot liu