METAL ROLL FORMING MACHINE
Zhongtuo roll forming Systems is a "one-stop shop" for all your roll forming needs,enabling our customers to save time and money when buying roll forming machines,to help customers grow.
Where U Channel Is Used
U Channel is a cold formed steel profile with a U shaped cross section. It provides support and connection in light gauge steel buildings and mechanical and electrical installation.A bridging bar roll forming machine produces a related profile for parallel framing connections, though the tooling differs for each product.
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Support members in light gauge steel buildings
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Pipe and cable tray supports
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Equipment stands and frames
These applications require consistent profile dimensions. If the U Channel cross section varies, connectors cannot line up on site. Production equipment needs to stay stable during continuous runs. A U channel roll form machine needs to hold these dimensions across long production runs.
For finished sizes, the widths and lengths are common configurations. If you need a special cross section or length, discuss it with the equipment supplier before buying.
Practical Advantages of This Machine
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Material matching is flexible. A U channel roll form machine can configure its forming system to the coil thickness you commonly use. The 0.35 to 0.45 mm range covers common U Channel production needs.
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Power configuration adapts to factory conditions. The machine power supply can be configured to your factory's power situation. 480V / 60Hz / 3 phase is one option.
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Drive structure supports continuous production. The machine uses a motor reducer drive and gear transmission, working with the continuous roll forming process. This drive type maintains the angular relationship between roller stations over long runs. It suits production that needs steady batch output. The frame uses a welded square tube structure.
How Material and Power Conditions Affect Machine Fit
When you choose a U channel roll form machine, material and power are the two most basic matching conditions.
Material thickness decides whether the machine can process your coil. The 0.35 to 0.45 mm range is one configuration. You need to check whether your material thickness falls in this range. If material thickness does not match, forming quality is affected.
Power conditions decide whether the machine can run in your factory. 480V / 60Hz / 3 phase is one power configuration for the machine. You need to check whether your factory has this power condition. If power conditions do not match, the machine will not start after delivery.
Both form the basic conditions for machine deployment. Material thickness and power conditions need to be checked before purchase. Checking early avoids finding a mismatch after the machine arrives.
Drive Type and Continuous Production
Continuous roll forming on a U channel roll form machine requires each roller station to stay in sync. The drive type directly affects this synchronization.
The role of gear transmission in continuous forming. The machine uses a motor reducer drive and gear transmission. Rigid gear meshing maintains the angular relationship between roller stations. This synchronization supports consistent forming. The drive type can be configured to customer needs, and gear transmission is one option.
The relationship between drive structure and long term operation. Gear transmission maintains stable synchronization over long runs. You can choose a suitable drive configuration for your production conditions.
Machine Parameters
The following is one common configuration.
| Parameter | Specification |
|---|---|
| Raw material | Galvanized steel coil |
| Material thickness | 0.35 to 0.45 mm |
| Finished width options | 63.5 mm / 92 mm |
| Finished length options | 406 mm / 610 mm |
| Main motor power | 5.5 kW |
| Power supply | 480V / 60Hz / 3 phase |
| Working speed | 0 to 15 m/min (with punching and shearing) |
| Number of rollers | 12 |
| Roller material | GCr12 |
| Shaft material | 45# steel, tempered |
| Shaft diameter | φ50 mm |
| Frame type | Memorial arch |
| Frame structure | Welded square tube |
| Transmission type | Gear transmission |
| Blade material | Cr12, quenched |
| Machine weight | About 5.5 tons |
| Working space | About 12m × 2.0m × 1.5m |
| Decoiler capacity | 2.5 tons |
| Decoiler inner diameter | 450 to 550 mm |
| Decoiler width | 300 mm |
Final Judgment on Machine Fit
Whether a U channel roll form machine fits your factory depends on whether material, power, and long term operation conditions match.
Can the material thickness process the coil you commonly use? Can the power condition work in your workshop? Can the drive type support the production pace you need? The answers to these three questions help you judge fit better than a single parameter. You can choose a suitable setup for your actual conditions, rather than accept a fixed specification machine. A U channel roll form machine that matches your material and power conditions will serve you better in the long run.
Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988