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In pallet rack bracing channel production, different orders need different channel widths. A fixed specification machine may need extra changeover or die replacement when facing different width orders. This pallet rack bracing channel forming machine is designed with manual width adjustment for specification changes.
Below we cover applications, machine advantages, workflow, manual width adjustment, technical specifications, and options.
Applications
Pallet rack bracing channels are horizontal or diagonal components that connect uprights and strengthen rack stability.
This machine produces channels used in:
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Pallet rack systems in logistics centers
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Diagonal and horizontal braces for heavy duty racks
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Reinforcement components for high bay racks
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Adjustable racks in industrial warehouses
A shelf uprights forming machine produces uprights that work with these channels.
A shelf column tile rollforming machine serves a different rack component.
The width and length of channels from this pallet rack bracing channel forming machine affect rack assembly efficiency. Channels in the same batch share the same dimensions, so no sorting is needed during installation.
Machine Advantages
This pallet rack bracing channel forming machine offers several practical advantages.
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Manual feed width adjustment lets the machine handle different channel specifications.
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Servo tracking shear cuts to the set length while the material moves.
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PLC length control supports consistent length for the same batch.
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One machine covers multiple specifications, so customers don't need separate equipment for each width.
Workflow and Structure
This pallet rack bracing channel forming machine follows continuous production logic, from coil loading to finished product collection.
Workflow:
Coil loading → 5 t hydraulic decoiler → 7 roller leveling → servo feeder → 80 t pneumatic press → pneumatic material loop → 11 kW x 2 forming machine → servo tracking shear → hydraulic collecting table
The line is coordinated by PLC. The decoiler releases the coil. The 7 roller leveling unit prepares the strip. The servo feeder moves material into the punching station. The 80 t pneumatic press punches holes. The pneumatic material loop sits between punching and forming. The forming machine uses 20 forming rollers with gearbox drive. The servo tracking shear cuts to length while moving. Finished parts drop onto the 6 m hydraulic collecting table.
Manual Feed Width Adjustment
Upright production faces a practical issue: different customers need different upright widths. The feeding width adjustment is manual. This adjustment is made on the feed rollers before the forming section. It sets the width of the strip entering the forming machine.
The punching die can be adjusted for different hole widths. When specifications change, operators adjust the feed width and the punching die. This lets one machine cover different upright specifications.
Technical Specifications
The following parameters apply to this pallet rack bracing channel forming machine.
| Parameter | Value |
|---|---|
| Material | Low carbon steel, galvanized steel, HR or CR |
| Thickness | 2.0 to 2.5 mm |
| Forming speed | Above 20 m per minute |
| Main motor power | 11 kW x 2 sets |
| Hydraulic power | 11 kW |
| Working voltage | 380V 50Hz 3 phase or as customer request |
| Decoiler capacity | 5 t |
| Leveling | 7 rollers, 3 top and 4 bottom |
| Roller material | Gcr12 with quench treatment |
| Shaft material | 45# steel with tempering |
| Number of rollers | 20 forming rollers |
| Punching press | 80 t pneumatic |
| Cutting method | Servo tracking shear |
| Section sizes | 65×80 mm, 65×100 mm |
| Length tolerance | 3 m plus or minus 1.5 mm |
| Collecting table length | 6 m |
| PLC brand | Delta |
| Feed width adjustment | Manual |
| Punching die | Adjustable |
| Language | Chinese and English or as customized |
Customization Options
This pallet rack bracing channel forming machine can make two different sizes by setting parameters on the PLC. It supports automatic size changing. You can also select the saved sizes you want to make from the screen.
Voltage can be customized as customer request. Control system language supports Chinese and English or as customized. These options help adapt the machine to local production conditions.
Matching Your Production Needs
When channel specifications change, can the machine adapt to the required production range? When evaluating a pallet rack bracing channel forming machine, manual width adjustment, forming stability, and parameter matching are areas to confirm. Bring your channel specification needs and confirm whether the machine's adjustment range covers your production requirements.
Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988