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Cut to Length Line Reliable 10 Ton Coil Loading

‹ ›   In metal sheet processing, moving steel coils up to 10 tons takes careful steps. Positioning, moving, gripping the inner hole, and uncoiling control all impact continuous production. A suitable cut to length line must meet cutting accuracy needs. Its hydraulic loading car and single head uncoiler design also provide the structural foundation for smooth…

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Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988

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In metal sheet processing, moving steel coils up to 10 tons takes careful steps. Positioning, moving, gripping the inner hole, and uncoiling control all impact continuous production. A suitable cut to length line must meet cutting accuracy needs. Its hydraulic loading car and single head uncoiler design also provide the structural foundation for smooth transfer and stable uncoiling.

Cut to Length Line
Cut to Length Line

Industries That Use This Equipment

This sheet cut to length line machine serves several key manufacturing fields:

  • Steel structure manufacturing

  • Construction and engineering machinery

  • Vehicle manufacturing and appliance sheet metal

These fields often process large coils. For continuous production, the loading and uncoiling setup plays a direct role in daily operations.

Cut to Length Lines - Finished Product
Cut to Length Lines - Finished Product
Cut to Length Line - Application of the Finished Product
Cut to Length Line - Application of the Finished Product

Machine Advantages

This cut to length line machine brings practical value through its structural design and line setup.

  • Loading transfer structure: The hydraulic loading car features horizontal movement and vertical lifting. Four balance guide pillars provide vertical guidance and support during lifting.

  • Uncoiling control design: The single head uncoiler uses a hydraulic expansion structure to grip the coil inner hole. A brake device provides resistance when the line slows down, stops, or changes coils.

  • Leveling configuration: The 15 roll leveler (7 top and 8 bottom) processes materials with 1mm to 6mm thickness and 450MPa strength.

  • End handling system: A pneumatic automatic stacker handles sheet piling after shearing.

  • Electrical integration: Siemens PLC and touch screen provide centralized operation.

Aluminum Coil Cutting Machine for Length Adjustment - Overall Presentation
Aluminum Coil Cutting Machine for Length Adjustment - Overall Presentation

Structural Design for Loading and Uncoiling

The structure of this cut to length line supports the transfer and uncoiling process.

Loading car transfer mechanism
The loading car moves horizontally on rails and lifts through the hydraulic system. Operators use these functions to move the coil to the uncoiler. Four balance guide pillars provide structural support during vertical movement.

Expansion and braking of the single head uncoiler
This cut to length line machine uses a hydraulic expansion structure to grip the inner hole once positioned. The design allows the coil to rotate with the main shaft. The brake device provides friction to control the rotating mass during slowdowns or coil changes.

Aluminum Coil Cut to Length Machine -decoiler
Aluminum Coil Cut to Length Machine -decoiler
Cut to Length Line-Uncoiler and Loading Cart
Cut to Length Line-Uncoiler and Loading Cart

Complete Machine Parameters

The table below lists the key parameters of this cut to length line.

Category Parameter Name Parameter
Control Control model PLC control, Siemens PLC
Material Coil material applied to Material strength 450MPa; CRCBA/HRC/CHECKERED PLATE, checkered plate within 2mm
Coil thickness 1mm to 6mm
Coil width 500 to 1250mm
Coil inner diameter Φ508mm, Φ610mm; 740mm (with 2 pcs rubber rings)
Coil outer diameter ≤Φ1600mm
Coil weight ≤10Ton
Leveling Leveling roller diameter Φ110mm first layer, Φ100mm second layer
Number of leveling rollers 15pcs (7 top and 8 bottom)
Leveling roller material 40Cr with high frequency quenching and chrome coating
Shearing Cutter blade material Cr12MoV
Speed Line speed ≤15m/min
Cutting speed 6 pieces per minute at 2m cut length; 4 pieces at 3m; 3 pieces at 4m; 2 pieces at 6m
Direction Direction of feed material From right to left
Accuracy Length tolerance ≤±1.5mm
Diagonal tolerance ≤±2mm
Straighten precision ±1.5mm
Electrical Power 380V/3PH/50HZ
Appearance Color Blue and yellow

Site Layout and Custom Configuration

The table shows the current reference setup. When planning the site for this cut to length line, the layout, power type, and load bearing structures depend on your workshop conditions.

  • Space layout: The reference layout is about 15m x 5m, feeding from right to left. Confirm layout compatibility with the supplier.

  • Power adaptation: Standard power is 380V/3PH/50HZ. The electrical system can be customized for local grid requirements.

  • Load bearing match: The reference load is ≤10Ton. Confirm capacity if your maximum coil weight differs.

Cut to Length Line - Feeding and Straightening Section
Cut to Length Line - Feeding and Straightening Section
Aluminum Coil Cut to Length Machine - Main Cutting Machine
Aluminum Coil Cut to Length Machine - Main Cutting Machine
Cut to Length Line - Receiving Platform
Cut to Length Line - Receiving Platform

Daily Checks and Operating Notes

Regular checks on this cut to length line help maintain stable operation. Refer to the equipment manual for specific pressure standards and maintenance steps.

  • Guide pillar condition: Check lubrication and wear on the four balance guide pillars to keep vertical movement smooth.

  • Expansion and braking: Check the hydraulic expansion structure and brake device before operation.

  • Check before loading: Verify the coil weight and inner hole size before loading to ensure they fall within the machine design limits.

When selecting this cut to length line, review your actual coil weight, inner diameter, sheet thickness, material range, site layout, and power grid conditions. Share these details with the supplier to match the machine setup to your production requirements.

Cut to Length Line Reliable 10 Ton Coil Loading - content image 10

Contact Us For More Roll Forming Machine Detailed Information
You can contact us either through phone number 0086-15127728988 within our working hours, or send an email to [email protected], or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.

Elliot liu