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Cut to Length Line Reliable 10 Ton Coil Loading
‹ › In metal sheet processing, moving steel coils up to 10 tons takes careful steps. Positioning, moving, gripping the inner hole, and uncoiling control all impact continuous production. A suitable cut to length line must meet cutting accuracy needs. Its hydraulic loading car and single head uncoiler design also provide the structural foundation for smooth…
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Detailed Content
In metal sheet processing, moving steel coils up to 10 tons takes careful steps. Positioning, moving, gripping the inner hole, and uncoiling control all impact continuous production. A suitable cut to length line must meet cutting accuracy needs. Its hydraulic loading car and single head uncoiler design also provide the structural foundation for smooth transfer and stable uncoiling.
Cut to Length Line
Industries That Use This Equipment
This sheet cut to length line machine serves several key manufacturing fields:
Steel structure manufacturing
Construction and engineering machinery
Vehicle manufacturing and appliance sheet metal
These fields often process large coils. For continuous production, the loading and uncoiling setup plays a direct role in daily operations.
Cut to Length Lines - Finished ProductCut to Length Line - Application of the Finished Product
Loading transfer structure: The hydraulic loading car features horizontal movement and vertical lifting. Four balance guide pillars provide vertical guidance and support during lifting.
Uncoiling control design: The single head uncoiler uses a hydraulic expansion structure to grip the coil inner hole. A brake device provides resistance when the line slows down, stops, or changes coils.
Leveling configuration: The 15 roll leveler (7 top and 8 bottom) processes materials with 1mm to 6mm thickness and 450MPa strength.
End handling system: A pneumatic automatic stacker handles sheet piling after shearing.
Electrical integration: Siemens PLC and touch screen provide centralized operation.
Aluminum Coil Cutting Machine for Length Adjustment - Overall Presentation
Structural Design for Loading and Uncoiling
The structure of this cut to length line supports the transfer and uncoiling process.
Loading car transfer mechanism The loading car moves horizontally on rails and lifts through the hydraulic system. Operators use these functions to move the coil to the uncoiler. Four balance guide pillars provide structural support during vertical movement.
Expansion and braking of the single head uncoiler This cut to length line machine uses a hydraulic expansion structure to grip the inner hole once positioned. The design allows the coil to rotate with the main shaft. The brake device provides friction to control the rotating mass during slowdowns or coil changes.
Aluminum Coil Cut to Length Machine -decoilerCut to Length Line-Uncoiler and Loading Cart
Complete Machine Parameters
The table below lists the key parameters of this cut to length line.
Category
Parameter Name
Parameter
Control
Control model
PLC control, Siemens PLC
Material
Coil material applied to
Material strength 450MPa; CRCBA/HRC/CHECKERED PLATE, checkered plate within 2mm
Coil thickness
1mm to 6mm
Coil width
500 to 1250mm
Coil inner diameter
Φ508mm, Φ610mm; 740mm (with 2 pcs rubber rings)
Coil outer diameter
≤Φ1600mm
Coil weight
≤10Ton
Leveling
Leveling roller diameter
Φ110mm first layer, Φ100mm second layer
Number of leveling rollers
15pcs (7 top and 8 bottom)
Leveling roller material
40Cr with high frequency quenching and chrome coating
Shearing
Cutter blade material
Cr12MoV
Speed
Line speed
≤15m/min
Cutting speed
6 pieces per minute at 2m cut length; 4 pieces at 3m; 3 pieces at 4m; 2 pieces at 6m
Direction
Direction of feed material
From right to left
Accuracy
Length tolerance
≤±1.5mm
Diagonal tolerance
≤±2mm
Straighten precision
±1.5mm
Electrical
Power
380V/3PH/50HZ
Appearance
Color
Blue and yellow
Site Layout and Custom Configuration
The table shows the current reference setup. When planning the site for this cut to length line, the layout, power type, and load bearing structures depend on your workshop conditions.
Space layout: The reference layout is about 15m x 5m, feeding from right to left. Confirm layout compatibility with the supplier.
Power adaptation: Standard power is 380V/3PH/50HZ. The electrical system can be customized for local grid requirements.
Load bearing match: The reference load is ≤10Ton. Confirm capacity if your maximum coil weight differs.
Cut to Length Line - Feeding and Straightening SectionAluminum Coil Cut to Length Machine - Main Cutting MachineCut to Length Line - Receiving Platform
Daily Checks and Operating Notes
Regular checks on this cut to length line help maintain stable operation. Refer to the equipment manual for specific pressure standards and maintenance steps.
Guide pillar condition: Check lubrication and wear on the four balance guide pillars to keep vertical movement smooth.
Expansion and braking: Check the hydraulic expansion structure and brake device before operation.
Check before loading: Verify the coil weight and inner hole size before loading to ensure they fall within the machine design limits.
When selecting this cut to length line, review your actual coil weight, inner diameter, sheet thickness, material range, site layout, and power grid conditions. Share these details with the supplier to match the machine setup to your production requirements.
Contact Us For More Roll Forming Machine Detailed Information You can contact us either through phone number 0086-15127728988 within our working hours, or send an email to [email protected], or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.
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