Zhongtuo roll forming Systems is a "one-stop shop" for all your roll forming needs,enabling our customers to save time and money when buying roll forming machines,to help customers grow.

The Reliable Cut to Length Machine Steel Solution for High Volume Coil Processing

This cut to length machine steel takes heavy coils, flattens them, cuts them exactly to size, and stacks the sheets – so you waste less material and spend less time fixing bad cuts.

More >

Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988

Detailed Content

Processing tens of tons ofsteel coilsevery week poses a significant test of both physical endurance and operational efficiency. Whether you are a distributor supplying local workshops, the operator of a large-scale warehouse, or a cutting center specializing in steel processing services, your requirements are clear: you need flat, precision-cut sheet metal, and you need it delivered fast.

It is precisely to meet these high-intensity production demands that we designed thissteel cut-to-length machine. It is a straightforward, robust, and durable production line that, once installed in your workshop, enables you to rapidly transform steel coils directly into high-value, ready-to-use sheet metal.

202605217865 1784173211 3U7u

Technical Parameters

Parameter Value
Material CR, GI
Thickness 0.4 – 4 mm
Width 500 – 1500 mm
Coil I.D. Φ480 – 520 mm
Max coil weight ≤15 tons
Line speed ≤25 m/min
Cutting speed (4m sheets) 4‑5 pieces / min
Cutting speed (2m sheets) 6‑7 pieces / min
Straightener rollers 17 pcs
Roller material GCr15
Length tolerance ≤±1.5 mm
Straightening precision ±1.5 mm
Power supply 380V / 50Hz / 3PH
Line footprint 18m(L) × 7m(W)

Deep Dive into Core Features – What Makes Our Cut to Length Machine Steel the Smart Choice

In designing this series of equipment, we have poured our utmost dedication into every minute detail.

Heavy‑duty frame, no shaking
The frame for the entire 18-meter production line is constructed from thick, welded steel plates. During operation, it remains virtually free of vibration. This ensures cleaner, more precise shear edges while significantly reducing wear and tear on the bearings.

202605214288 1784173212 CJiZ

GCr15 rollers that last
GCr15 steel and undergo a processing technique to achieve extremely high hardness. They are capable of withstanding impact damage caused by the edges of hard materials, and—even after prolonged operation—their roller profiles remain dimensionally accurate and unchanged.

202605212639 1784173214

Hydraulic shear with gap adjustment
Shearing both thin 0.4mm sheets and thick 4mm plates on the same production line is a highly challenging task. Our hydraulic shear is equipped with a blade gap adjustment feature, allowing for precise calibration to suit varying sheet thicknesses. This ensures that the sheared edges are straight and burr-free, while simultaneously preventing unnecessary overload damage to the hydraulic system.

202605211253 1784173215 vQnw


How does a cut‑to‑length machine work in simple steps?

Our Cut to Length Machine transforms large coils of metal sheet into flat, precise, and discrete metal sheets through a sequence of steps: uncoiling, leveling, measuring, and shearing. The material goes through a leveling machine to remove curvature, then a servo feeder advances it to a specified length, and finally a hydraulic shear cuts it.

The simple steps of the cut to length process:

202605213315 1784173216 lAls

  • Coil Loading and Uncoiling:Heavy metal coils are loaded onto a hydraulic decoiler, allowing the material to unwind and feed into the production line.
  • Leveling / Straightening:The metal sheet is conveyed via a hydraulic press and pinch mechanism into a four‑roll straightening machine. These rollers eliminate curvature, twisting, or “coil set” to ensure the sheet is perfectly flat.
  • Feeding and Measuring:A servo‑driven feeding system advances the leveled material forward, while digital sensors measure the material to the exact required length.
  • Cutting / Shearing:A precision cutter shears the material to the programmed length.
  • Stacking:The cut metal sheets are transferred via a conveyor belt to a shaped hydraulic stacker, where they are neatly stacked, typically automatically, ready for packaging.

202605211003 1784173217 BfPG

These machines are indispensable in manufacturing – they reduce material waste and boost production efficiency by processing raw coils into sheets of consistent dimensions and uniform shape.


Value We Deliver to Our Customers

You want a machine that makes your life easier, not one that adds another daily headache. This line is designed to reduce scrap, lower labor costs, and give you predictable output you can plan around.

  • Less scrap– accurate measuring and clean shearing mean fewer rejected sheets.
  • Less downtime– robust rollers and a stable frame keep the line running instead of waiting for repairs.
  • Less manual work– once the coil is loaded, the PLC handles the cutting and counting automatically.

When you run hundreds of tons per month, even a half‑percent reduction in waste pays for the machine over time.


Applications

What do you actually get at the end of the line? Flat, rectangular sheets with clean edges, stacked neatly on a pallet. No curled corners, no diagonal twist.

Where these sheets go:

  • Warehouse shelving and pallet racks– uprights, beams, and deck sheets that need consistent flatness for safe stacking.
  • Automotive parts– floor pans, brackets, and blanks for stamping presses.
  • HVAC and ductwork– long, straight sheets that fold cleanly without cracking at the bend line.
  • General fabrication– enclosures, cabinets, machine guards, and anything else that starts with a flat blank.

202605218312 1784173218 vJo0


Contact us – let’s talk about your coils

We know a brochure can’t answer every question.

Contact us here :
Elliot Liu

008615127728988

[email protected]

Contact Us For More Roll Forming Machine Detailed Information
You can contact us either through phone number 0086-15127728988 within our working hours, or send an email to [email protected], or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.

Elliot liu