METAL ROLL FORMING MACHINE
Zhongtuo roll forming Systems is a "one-stop shop" for all your roll forming needs,enabling our customers to save time and money when buying roll forming machines,to help customers grow.
When you look for a change size storage shelf roll forming machine, you need a clear view of how the line is built and how each unit works together. The line turns steel coil into shelf panels through connected steps. Forming width is adjustable from 99 to 499 mm with CNC adjustment. Speed, panel type, thickness, and other items are confirmed by actual production needs.
This shelf panels machine is built for storage rack manufacturing and shelf panel production.
Applications and Industries
- Warehouse storage rack manufacturing: shelf panels for storage rack systems.
- Storage equipment manufacturing: shelf panels used in storage and warehousing equipment.
- Metal shelf panel fabrication: manufacturers that need one line for decoiling, leveling, punching, roll forming, cutting, flanging, and unloading.
This shelf panels machine supports these production needs.
Whole Machine Parameters and Process Flow
How the Process Connects
Production starts with a steel coil and moves through connected stations on one line.
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The 5T hydraulic tensioning unwinding decoiler holds and feeds the steel coil.
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The 700mm leveling machine levels the coil with 7 rollers, 3 upper and 4 lower, and 2 pinch rollers.
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The punching unit makes left and right notches and small holes at 1 station.
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The CNC 1.3 kW servo feeding moves the material forward.
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20 roller groups form the shelf panel.
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The hydraulic tracking cutting and flanging unit cuts and flanges the panel.
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The unloading conveyor moves the finished panel out.
These steps run in sequence from coil to finished shelf panel. A change size storage shelf roll forming machine connects these steps on one line.
Whole Machine Parameter List
Key specs of this change size storage shelf roll forming machine are listed below.
| Item | Parameter or Configuration |
|---|---|
| Forming width | 99 to 499 mm, CNC adjustment |
| Material | Q235 steel coil |
| Material thickness | 0.5 to 1.0 mm |
| Forming speed | 8 to 10 m/min |
| Coil outer diameter | 1200 mm |
| Decoiler | 5T load, 600 mm uncoiling width, hydraulic tensioning |
| Leveling machine | 700mm, 7 rollers, 3 upper and 4 lower, 2 pinch rollers |
| Punching die frame | 1 set |
| Punching dies | 2 sets |
| Punching station | 1 station for left and right notches and small holes |
| Servo feeder | Huichuan servo motor 1.3 kW, pinch rollers with high frequency treatment and hard chrome plating |
| Feeding speed | 15 to 30 m/min |
| Roll forming | 20 roller groups |
| Roller material | Cr12MoV |
| Roller heat treatment | vacuum heat treatment, two tempering cycles |
| Roller hardness | HRC55 to 58 |
| Main shaft | diameter 50 mm, 45# steel, quenching and tempering, fine turning, fine grinding |
| Bearings | two tapered roller bearings on drive side, one cylindrical roller shaft on operator side |
| Main motor | about 15 kW, variable frequency speed control |
| Transmission | gear transmission between drive wheel and rollers, and between rollers |
Overall Machine Advantages
The line brings several practical advantages.
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One line for multiple processes: decoiling, leveling, punching, feeding, forming, cutting, flanging, and unloading run on one line. This reduces waiting from moving material between processes.
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Centralized automatic control: the line uses centralized automatic control, and the forming machine is linked with the hydraulic press. This helps operators manage the line under one control logic.
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Alarm functions: material shortage shutdown, counting, production reached shutdown, emergency stop, die jamming, and limit alarms help stop the line when something goes wrong. This supports continuous production.
With a change size storage shelf roll forming machine, these advantages support daily shelf panel production.
Technical Points to Confirm Before Purchase
- Coil outer diameter 1200 mm, uncoiling width 600 mm, decoiler load 5T, hydraulic tensioning.
- Speed, panel type, thickness, and other items are confirmed by actual production needs.
- Before you buy a change size storage shelf roll forming machine, confirm the forming width range and die change needs.
- For different forming widths, the punching dies for ears and notches need to be changed.
Conclusion
The change size storage shelf roll forming machine gives you a clear line layout, a defined process flow, and adjustable forming width from 99 to 499 mm with CNC adjustment. Confirm speed, panel type, thickness, and die changes against your actual production plan.
Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988