Metal Roof Tile Making Machine for Various Materials and Profiles Cangzhou Zhongtuo Roll Forming Machine CO.,LTD

Have you ever faced this situation? You land a new order, but the client wants a tile profile different from what you have done before, or the material thickness has changed. Suddenly your machine cannot handle it, forcing you to watch the business slip away. Many roofing manufacturers struggle with this issue. They buy a production line, only to find it limited to one or two profiles, with problems arising the moment the material gets slightly thicker or harder. Themetal roof tile making machineI am discussing today targets this challenge directly. It handles materials of varying thicknesses and strengths and allows for profile changes. Let me explain the details below.

Wide Range of Material Thicknesses and strengths

Before buying a machine, many clients worry: "Can it handle my material?" This metal roof tile making machine accommodates material thicknesses ranging from 0.16mm to 0.55mm. It handles both thin and thick sheets with ease, eliminating the need for separate production lines for different thicknesses.

What about material types? It works with the three most common coated steel sheets: GI, PPGI, and PPGL. Furthermore, regardless of the strength grade (such as G550) or the material temper (full hard or soft), the machine ensures stable forming.Whatever order you take, it can process the required material.

High Hardness Materials Processing

Some materials are so hard that standard machines suffer from edge cracking or roller damage during operation. This metal roof tile making machine is optimized specifically for hard materials:

1. It utilizes a 20 station roller setup employing a progressive forming method. Each station bends the material only slightly rather than forcing a sharp bend, preventing cracking.

2. The roller spacers undergo zinc treatment, making them highly wear resistant and capable of handling hard materials without issue.

3. It features a robust double chain drive system that provides ample power and prevents slippage.

Consequently, the machine runs smoothly whether processing standard soft materials or high hardness ones.

One machine and Multiple Tile Profiles

This is the issue that many people are most concerned about: How to achieve multiple types of tiles on a single machine? The rollers in the default configuration of the metal roof tile making machine can produce a fixed tile shape. But if you need to make various tile types, we have a solution.

You can purchase an additional set of rollers. When it's time to replace the tiles, simply remove the entire set of rollers. Alternatively, you can choose a multi layer metal roof tile making machine. Each layer of rollers can produce different tile shapes. Or you can inform us when placing the order that you need two different tile shapes, and we will design a structure that allows for quick replacement for you.

Common Profiles and Applications

What profiles can this metal roof tile making machine produce? Here are some common examples:

Trapezoidal profile:Industrial plants, warehouses, and carports.

Corrugated profile: Residential housing and agricultural greenhouses.

Standing seam profile: Large public buildings and stadium roofing.

Wall panels: Exterior wall decoration.

Simply provide us with the cross sectional drawing of your desired profile, and we can confirm whether existing rollers are suitable or help you customize a new set.

Specifications Table

Category	Parameter	Specification
Main Parameters	Material Thickness	0.16 - 0.55 mm
	Raw Material Width	1000 mm
	Effective Width	812 mm
	Working Speed	0 - 20 m/min
	Processing Material	GI, PPGI, PPGL, G550 FULL HARD
	Working Space	Approx. 20m (L) x 2.5m (W) x 1.2m (H)
Decoiler System	Type	Manual Decoiler
	Loading Capacity	5 Tons
	Uncoiling Width	1000 mm
	Inner Diameter	450 - 610 mm
	Quantity	2 Sets
Main Roll Forming System	Roller Material	45# steel with surface hard chromium plating
	Shaft Material	45# steel with quench treatment
	Shaft Diameter	Φ 80 mm
	Number of Rollers	20 rollers (gradually forming type)
	Drive Mode	Chain (double type)
	Frame	400 H steel welded
	Main Power	7.5 kW
	Voltage	380 V 50 Hz 3 phase or as required
Shearing Mechanism	Control	Automatic cutting controlled by PLC
	Blade Material	Cr12 quenched
	Power Supply	Hydraulic power
	Structure	Double pillar frame for stability
	Components	1 set of blade, 1 hydraulic tank, 1 cutter machine
Products Receiving Table	Table Length	3 m per set
	Quantity	2 sets
	Type	Welded steel sheet and supported roller
Hydraulic Station	Power	5.5 kW
Hydraulic Station	Hydraulic Oil	46# hydraulic oil
Electric Control System	PLC Brand	Siemens
	Touch Screen	Omron from Japan
	Language Support	Chinese & English & Spanish
	Voltage	380 V 50 Hz 3 phase or as required
	Length Tolerance	±1.0 mm

Solved Pain Points

In summary, thishigh speed panel forming machineaddresses three major pain points:

1. No need to buy multiple machines for different material thicknesses; a single machine handles the 0.16mm to 0.55mm range.

2. No need to worry about about processing hard materials; progressive forming and chrome plated rollers specifically handle high hardness materials.

3. Avoid missing out on orders for new profiles; produce different shapes.

With just one machine, you can accept a wider variety of orders, leading to a faster return on investment.

Want to Know More?

The above covers the essentials regarding material compatibility and profile types. If you have your own profile drawings, please send them to us for review. Also, let us know if you are using materials other than the standard GI, PPGI, or PPGL. We have been in the machinery business for many years and have seen it all.

Contact: Elliot liu

Email: [email protected]

WhatsApp: 008615127728988

METAL ROLL FORMING MACHINE