Decoiler

HOME > PRODUCT > Machines > Decoiler >

  Decoiler

    Double Decoiler with Shared Coil Car Saving Space and Cost

    Do you also have two decoilers in your workshop that each need their own coil car? Every car takes up floor space, and you have to purchase and maintain each one separately. When a forklift or crane lifts a steel coil, the car cannot rotate to the right angle if it is fixed. Your operators then have to adjust the lifting direction over and over.Our double decoiler with shared coil car uses one car to serve two decoilers, with only 2 meters between them. The car supports 360 degree electric rotation. Whether a forklift approaches from the side or a crane lifts from above, the car rotates to the right position for loading. This equipment lets two production lines share one loading device. You ...

       Inquire  


    Do you also have two decoilers in your workshop that each need their own coil car? Every car takes up floor space, and you have to purchase and maintain each one separately. When a forklift or crane lifts a steel coil, the car cannot rotate to the right angle if it is fixed. Your operators then have to adjust the lifting direction over and over.

    Our double decoiler with shared coil car uses one car to serve two decoilers, with only 2 meters between them. The car supports 360 degree electric rotation. Whether a forklift approaches from the side or a crane lifts from above, the car rotates to the right position for loading. This equipment lets two production lines share one loading device. You save the cost of one car and the floor space it would occupy.

    How Does the 360° Rotation Coil Car Work with Two Decoilers?

    The coil car on this equipment serves the two decoilers alternately. It travels along a track between the two machines, which are spaced 2 meters apart. When one production line needs a fresh coil, the car moves to that decoiler and positions itself for loading.

    The car's 360 degree electric rotation allows it to accept coils from any direction. A forklift can bring the coil from the side of the car. An overhead crane can drop the coil from above. The car rotates to match the approach angle. Operators don't have to reposition the forklift or crane multiple times.

    Each decoiler has its own control system. The two decoilers can run simultaneously and independently because each one feeds a separate production line. The car only responds to one decoiler at a time due to the built in interlock logic. This prevents conflicting commands and ensures safe operation.

    Applications

    This equipment handles the following metal coil types for two independent production lines:

    • Steel coils for structural framing and roofing components
    • Aluminum coils for lightweight building products and decorative trim
    • Galvanized coils for corrosion resistant roofing and siding panels
    • Metal strips for cable trays, warehouse racks, and greenhouse frames

    Benefits of Hydraulic Decoiler with Coil Car

    Reduce labor requirements
    One operator controls both decoilers using the wireless remote. The 360 degree rotating car eliminates manual adjustment of the forklift or crane position during loading. Less physical handling means fewer workers are needed for the same output.

    Improve coil loading efficiency
    The car rotates to match the coil delivery angle from any direction. Forklifts and cranes can approach from their most convenient positions without rerouting. Loading time per coil drops significantly, keeping both production lines running smoothly.

    Save equipment cost
    Two decoilers share one coil car. You pay for only one loading device instead of two. This alone reduces your initial equipment investment. Maintenance and spare parts also cover one car instead of two, lowering your long term operating costs.

    Support different production layouts
    The 2 meter spacing between decoilers fits compact workshops. The car track can be arranged along a straight line or adapted to your existing floor plan. You can place the two decoilers to serve two forming lines in almost any configuration that suits your workflow.

    Technical Specifications

    ParameterSpecification
    Number of decoilers2 units, independently controlled
    Applicable coil inner diameter450 mm to 610 mm
    Applicable coil widthup to 1250 mm
    Applicable material thickness0.4 mm to 1.0 mm
    Working speed0 to 40 meters per minute
    Hydraulic system powerat least 5.5 kW
    Drive system powerat least 7.5 kW
    Loading cart width1250 mm
    Cart rotation function360 degree electric rotation
    Decoiler oil cylinder diameterat least 150 mm
    Braking systempneumatic brake
    Control methodlocal push button plus wireless remote
    Control panel languageChinese and English
    Decoiler rotation directionreversible in both directions
    Distance between two decoilers2 meters
    Power supply380 V, 50 Hz, three phase

    Customization Capabilities

    This equipment supports flexible customization based on your specific production needs:

    • Coil specification adaptation: adjust the expansion mechanism for non standard inner diameters beyond 450 mm to 610 mm
    • Control panel language: options beyond Chinese and English for export markets
    • Remote control functions: add custom buttons for one key switching between stations or preset rotation angles
    • Color options: paint finish according to your corporate color scheme

    Quality Assurance and Factory Testing

    Every machine undergoes these inspections before shipment:

    • Rotation function test: verify smooth 360 degree electric rotation and positioning reliability at various angles
    • Dual station interlock test: simulate both decoilers calling the car simultaneously to confirm the interlock logic works
    • Expansion force test: use standard 450 mm and 610 mm test mandrels to verify locking reliability at extreme sizes
    • Pneumatic brake response test: trigger emergency stop at maximum uncoiling speed to measure locking time and stopping distance
    • Bidirectional operation test: verify uncoiling smoothness and speed accuracy in both forward and reverse directions for each decoiler

    Do you need two decoilers serving two separate production lines, or do you have a different configuration in mind? We can provide a customized equipment solution based on your specific workshop conditions. Contact us for a detailed quote and technical advice.

    Contact: Elliot liu

    Email: [email protected]

    WhatsApp: 008615127728988

    CONTACT US

    Contact Us For More Roll Forming Machine Detailed Information

    You can contact us either through phone number 0086-15127728988 within our working hours, or send an email to [email protected], or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.



    Cangzhou Zhongtuo Cold Roll Forming Machinery CO.,LTD.

    Add:Cangzhou City, Hebei Province,China

    Mobile. WhatsApp. Wechat: 008615127728988

    E-mail:[email protected]

    MAP OF THE SITE

    >  About US

    >  VR Factroy

    >  Cetifications

    >  NEWS

    >  Knowledge Base

    >  Shipping & Package

    >  PRODUCT

    >  Contact US

    >  Tags

    REQUEST A QUOTE

    @2019-2099 Cangzhou Zhongtuo Cold Roll Forming Machinery CO.,LTD. sitemap | XML