In modern commercial buildings and residential renovations, the light steel frame ceiling system has become the market leader due to its convenient installation and fireproof, moisture-proof characteristics. However, many manufacturers are facing a challenge: the three sets of equipment (Main T, Cross T, and Wall Angle) they purchase come from different manufacturers, resulting in mismatched product dimensions and installation hiccups. This article will introduce a fully integrated ceiling frame production line solution to help you produce high-precision ceiling systems.1. Industry Background: Why "Systematization" is Key?According to the latest architectural decoration trends, prefabricated...

In modern commercial buildings and residential renovations, the light steel frame ceiling system has become the market leader due to its convenient installation and fireproof, moisture-proof characteristics. However, many manufacturers are facing a challenge: the three sets of equipment (Main T, Cross T, and Wall Angle) they purchase come from different manufacturers, resulting in mismatched product dimensions and installation hiccups. This article will introduce a fully integrated ceiling frame production line solution to help you produce high-precision ceiling systems.
1. Industry Background: Why "Systematization" is Key?
According to the latest architectural decoration trends, prefabricated interior decoration is booming. Contractors are no longer satisfied with a single type of frame product and need a perfect combination of "main frame for bearing weight, secondary frame for networking, and wall angle for edge finishing".
Problem: Common Cross Tees on the market often fail to form precisely, resulting in loose interlocking with the Main T.
Trend: A system from the same production line can ensure that the interlocking gap between the main frame and the secondary frame is controlled at the millimeter level, significantly improving construction efficiency.
2. Finished Product Application: What Do These Three Machines Produce?

This solution includes three independent production lines, corresponding to the three core components of the ceiling system:
Main Tee: Specifications 38x24mm. As the "backbone" of the ceiling, it bears the main load.
Cross Tee: Specifications 26x24mm. The largest quantity, used to construct the grid and connect the main frame.
Wall Angle: Specifications 22x22mm. Used for edge finishing, determining the aesthetic appearance of the ceiling edge.
3. Core Technical Parameters Table
Table
| Parameter | Main T Roll Forming Machine | Cross T Roll Forming Machine | Wall Angle Roll Forming Machine |
|---|---|---|---|
| Forming Stations | 18 Stations | 16 Stations | --- |
| Motor Power | 4 kW | 4 kW | 3.0 kW |
| Forming Speed | 0 - 25 m/min | 0 - 25 m/min | 0 - 40 m/min |
| Shaft Material | 45# Steel (Quenched) | 45# Steel (Quenched) | 45# Steel (Tempered) |
| Shaft Diameter | Φ40 mm | Φ40 mm | Φ40 mm |
| Cutting Method | Servo Tracking Cutting | Hydraulic Following Cutting | Auto Cutting (Electric Control) |
4. Core Advantages: Why Choose This Set-Up?
Perfect Compatibility: The three machines were designed with component alignment tolerances in mind from the outset, ensuring that the finished products can be easily installed with a "click" sound.
High Output Efficiency:
Main T Roll Forming Machine Speed: 0 - 25 meters per minute.
Wall Angle Roll Forming Machine Speed: 0 - 40 meters per minute.
Cross T Roll Forming Machine Speed: 0 - 25 meters per minute.
High Automation Level: The entire line is controlled by PLC computers, supporting automatic fixed-length cutting, with the length tolerance controlled within ±1.0mm, far exceeding industry standards.

5. Customer Cases and Application Scenarios
If you purchase this equipment, you can serve the following scenarios:
Large shopping malls and office buildings: Producing standard mineral wool board ceiling trusses.
Hospitals and schools: Producing metal ceiling trusses with high cleanliness requirements.
Residential decoration: Providing custom-length trusses to reduce on-site cutting waste.

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