CT Shaft Stud Roll Forming Machine Integrated Production Line Solution Cangzhou Zhongtuo Roll Forming Machine CO.,LTD

Booming construction of high rise buildings and large scale commercial complexes drives rising demand for elevator shafts and stairwell partition systems. As the core lightweight steel frame of shaftwall systems, CT studs see growing demand amid taller modern buildings. Do you struggle with growing orders but poor production efficiency? Do you suffer frequent customer complaints and product returns caused by inaccurate finished products? The dedicatedCT shaft stud roll forming machinesolves all these production troubles directly. It helps you make qualified high-quality products with lower cost and higher efficiency, and seize more orders amid intense market competition

We Understand Your Pain Points
Many CT stud manufacturers still rely on purchasing semi finished products for secondary processing or using simple bending equipment for production. If you are facing the following challenges, it means you need a professional CT shaft stud roll forming machine:

Low Production Efficiency: Traditional processing methods involve fragmented steps, excessive manual intervention, and slow speed, making it difficult to meet the delivery requirements of large volume orders.
Inconsistent Finished Product Precision:CT studs processed by simple equipment suffer from poor straightness, severe twisting, and poor dimensional consistency, leading to difficulties in on site installation and frequent customer complaints.
Severe Material Waste:Insufficient precision results in a high scrap rate, directly eroding profits against the backdrop of continuously rising material costs.
Rising Labor Costs:Skilled sheet metal workers are increasingly difficult to recruit, while the equipment's reliance on manual labor remains high.

This equipment is designed to solve these problems. It automates the entire process from steel coil loading to finished product unloading, allowing you to achieve higher productivity and more stable quality with lower labor costs.

Integrated Production Line

Are you still troubled by purchasing feeding racks, leveling machines, punching machines, forming machines and cutting machines separately? The matching issues between equipment from different manufacturers, the coordination issues during installation and commissioning, and the division of after sales responsibilities often leave you overwhelmed.

This equipment integrates five processes:uncoiling, leveling, punching, forming, and cutting，into a single production line, providing you with a one stop solution. You only need to provide galvanized steel coils, and the equipment can automatically complete the entire processing from raw materials to finished CT studs. We match and debug the speed and motion of each unit before leaving the factory, allowing for rapid production upon arrival at your workshop.

The front end of the equipment features a feeding rack and a precision leveler to eliminate internal stress in the coil and ensure straight feeding. The punching station and forming main unit in the middle section complete the hole shaping and cross section forming. The cutting device at the end enables fixed length cutting without stopping the machine. The entire production line operates seamlessly, significantly increasing your production efficiency.

Equipment Parameters

No.	Item	Specifications
1	Material	Galvanized sheet
2	Material thickness	0.8~1.2mm（common use 0.9mm）
3	Yield strength	≤350 (Mpa)
4	Coils inner and outer diameter	Inner：φ450-φ550mm/Outer：maximum φ1300 mm
5	Production speed	4~6m/min
6	Shearing length	Any length as require
7	Shearing type	Waste shearing
8	Product cut deformation and rebound amount	≤0.3mm
9	Product cut burrs	≤0.20mm
10	Product cutting length error	L<1000mm: ±0.3mm
11	Total power of cold roll forming machine	≤35KW
12	Forming pass	32 rollers

After understanding the basic configuration of the equipment, let's look at some key aspects that determine your long-term stable profitability.

Multi Pass Forming Process

The cross section of CT studs contains multiple bends. Have you encountered these problems: flange springback after forming causing the plasterboard to not hold properly? Web twisting causing the wall to be non vertical? Severe bending deformation of long sized products?

The CT shaft stud roll forming machine employs a multi pass progressive cold bending forming process, decomposing the intense cross sectional deformation into multiple minute bending angles, accumulating them step by step to the target shape. This method fundamentally solves the following problems:

EliminatingMaterial Springback: Progressive deformation allows for full material flow, resulting in a precise fit to the design after forming, eliminating concerns about incorrect flange angles.
Avoiding Internal Stress Concentration: Prevents internal cracks or hidden damage caused by over stamping in a single pass.
Ensuring Straightness Over Long Dimensions: Finished products remain straight for lengths of several meters, eliminating the need for on site straightening during installation.

Equipped with an automatic correction and guidance mechanism at the feeding end, ensuring the strip always runs along the machine's centerline. Every CT stud you receive, from the first to the thousandth, is consistent in size and precision.

One Mold Three Specifications

Are you constantly changing molds or even needing to purchase multiple machines due to different customer specifications? The CT shaft stud roll forming machine features a three specification adjustable spacing design, allowing for the production of CT studs with various web heights on a single machine, eliminating the need for separate equipment for each specification.

The value of this flexibility lies in:

Reduced Total Equipment Investment:One machine can cover multiple specifications, resulting in higher capital utilization.
Rapid Response to Customer Needs:When receiving orders for different specifications, production can be quickly switched without waiting for model changes.
Reduced Equipment Footprint:No need to place separate equipment for each specification, saving workshop space.

Safety and Convenient Operation for Peace of Mind

The complexity of equipment operation and the presence of safety hazards directly impact your labor costs and production risks.

This equipment features a touchscreen human machine interface, providing clear visibility of production parameters. Operators can operate independently after short term training, eliminating reliance on highly paid, scarce skilled workers. The forming area features a protective cover that physically isolates the high speed rotating rollers from operators, reducing the risk of workplace injuries from the outset. The entire machine features a yellow and white two tone paint scheme, with the yellow safety cover serving as a clear warning in the workshop.

Higher Output with Lower Training Costs and Reduced Risk

Designed globally, adapting to your local conditions. Whether your factory is located in the high temperature workshops of North America or the cold facilities of Northern Europe, this equipment operates stably. The equipment power supply complies with mainstream industrial power standards, and we select components for their wide temperature range to ensure normal startup and operation under various climatic conditions.

The equipment adopts a modular, split design, facilitating container transportation and rapid on-site assembly, making it particularly suitable for the needs of overseas customers.

Finished Product Diagram

The following section details the cross sectional shape of the CT stud produced by this equipment:

Key Cross Section Dimensions:

Web Height: The equipment supports 3 specifications, and you can switch them by adjusting the spindle spacing.

Flange Width:We design this according to the web height.

Sheet Thickness: 0.8–1.2mm galvanized steel coil (commonly 0.9mm)

Fixed Length: You can set this arbitrarily according to customer needs.

Application Scenarios

Typical applications of the CT stud produced by this equipment in building shaft partition systems are as follows:

Application Locations:

High rise building elevator shaft enclosure partition
Stairwell fireproof partition
Equipment and pipe shaft enclosure
Ventilation duct enclosure

Matching Method:

Use the CT stud produced by this equipment in conjunction with J track

Embed plaster shaft lining board between the CT stud flanges

Fireproof gypsum board surface completes the enclosure

System Overview

Creating Value with This Equipment

From a fully automated production line to flexible switching between multiple specifications, and from multi pass precision molding to high durability design of key components, we designed this equipment specifically for CT stud production. We have specifically optimized every core step in the production process. The problem it aims to solve is simple: to help you produce CT stud products that meet international standards with lower costs, less labor, and more consistent quality, giving you greater confidence when facing customer orders and a competitive edge in the market.

If you are looking for a CT stud production solution that can truly improve capacity, stabilize quality, and reduce overall costs, we are ready to provide you with detailed equipment information and targeted selection advice.

METAL ROLL FORMING MACHINE