METAL ROLL FORMING MACHINE
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When buying an angle bead machine, many customers start with one question: can it make my product? The answer depends on how profile shape, material thickness, hole requirements, and production conditions translate into machine configuration.
This machine produces different angle beads by changing punching, forming, and shearing dies. It processes galvanized steel with a thickness range of 0.3 to 0.6 mm. A plaster corner bead machine runs the punching station when producing plasterboard corner beads, because the beads need mounting holes. When producing other products that do not need holes, the punching station can be skipped.
What This Angle Bead Machine Produces
Finished products are mainly used for building corner protection, plasterboard edge reinforcement, metal cladding trim, partition walls, and suspended ceiling systems.
Different products vary in cross section shape, material thickness, and hole requirements. These differences determine what die configuration the machine needs.
Key Parameters That Affect Configuration
The table below lists the confirmed configuration of this machine.
| Module | Parameter | Reference Value |
|---|---|---|
| Material and Product Range | Material | Galvanized steel |
| Material thickness | 0.3 to 0.6 mm | |
| Max coil width | 300 mm | |
| Decoiler capacity | 3000 kg | |
| Coil inner diameter | 450 to 550 mm | |
| Production Capacity | Forming speed with punching | 0 to 15 m/min |
| Forming speed without punching | 0 to 40 m/min | |
| Punching speed | 0 to 15 m/min | |
| Profile changeover | 5 different angle beads | |
| Machine Configuration | Number of rollers | 11 rollers |
| Roller material | Cr12MoV | |
| Shaft diameter | φ50 mm | |
| Shaft material | 45# steel with tempering | |
| Decoiler feeding | With motor feeder | |
| Punch press type | Mechanical | |
| Main machine size | 4500×800×1400 mm | |
| Main machine weight | 3.0 tons | |
| Main drive power | 5.5 kW | |
| Hydraulic cutting power | 5.5 kW | |
| Power and Utility | Voltage and frequency | 480V 60Hz 3Phase |
This sheet metal corner machine uses 11 rollers. Roller design and forming configuration should be checked against product drawings.
The angle bead machine configuration should be reviewed against profile shape, material thickness, hole requirements, production volume, and site electrical conditions.
Machine Advantages
Continuous process
The line combines decoiling, punching, forming, and cutting in one continuous process.
Die changeover
This angle bead machine can produce different angle beads by changing punching, forming, and shearing dies.
Inline punching
Punching is integrated into the forming line for products that require holes.
Matching Product Requirements to Machine Configuration
Product requirements determine how an angle bead machine is configured.
How Product Requirements Affect Configuration
Profile shape
Profile shape affects roller design and forming configuration on an angle bead machine. Specific roller details should be confirmed against product drawings.
Material thickness
Material thickness affects forming force and machine rigidity. The confirmed thickness range is listed in the table above. Material outside this range requires engineering review.
Hole requirements
Hole positions and diameters affect punching method and tooling. Mechanical punching is the current configuration. Other punching methods should be reviewed for specific project requirements. Hydraulic and mechanical punching each have their own advantages for different production conditions.
Production volume
Production volume affects speed configuration. The table lists forming speeds with and without punching. If required output is higher, confirm the available speed range with the supplier.
Electrical conditions
Target market voltage and frequency affect electrical configuration. The current configuration is listed in the table. Other voltages require confirmation for the specific project.
Forming Process and Cost Considerations
Roll forming suits continuous production, while press braking suits small batches or special cross sections. Roll forming and press braking differ in production scale and cross section complexity.
Product cross section, material, size, quantity, and punching needs all affect machine configuration and quotation. For an angle bead machine, different configurations have different cost structures. Price cannot be judged by machine name alone.
Getting the Right Configuration
If you are evaluating whether this angle bead machine meets your production needs, start with product drawings and samples to confirm cross section shape and dimensions. Then check them against the equipment parameters. If your requirements fall outside the standard configuration, review the specific project with the supplier. The core value of this equipment is turning product requirements into stable, continuous production through a suitable process plan and configuration.
Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988