METAL ROLL FORMING MACHINE
Zhongtuo roll forming Systems is a "one-stop shop" for all your roll forming needs,enabling our customers to save time and money when buying roll forming machines,to help customers grow.
A customer new to the rock bolt business has a dome plate order in hand. Or maybe they just want to test the market with a small batch first. Before choosing an Anchor Rod Machine, the real question isn't which machine is best. It's where to start in the production process. There's no single answer, but you can work backward from your current production goal.
The Five Lines Behind Anchor Rod Machine
This Anchor Rod Machine is the collective name for five independent production lines. The first four lines each produce one component, and the fifth line handles welding. Together they cover every step from steel strip to finished rock bolt.
Applications of the Five Lines
Parts and finished products from the five lines serve these areas:
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Mine roadway roof and side support
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Highway and railway tunnel primary support
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Slope treatment and geological hazard prevention
These sectors need a steady supply of dome plates, pipe bodies, rings, and other parts. If you only make one type of component, you can start with the matching line.
What Each Line Produces
This line gradually cold forms steel strip through multiple roller passes into a longitudinally slotted tube. It produces the pipe body.
Split Set Dome Plate Press Machine
This line punches holes and presses the dome plate shape at the same time on thick steel plate. It produces the dome plate.
Split Set Necking Machine
This line reduces the pipe end diameter so the dome plate can fit.
Split Set Ring Making Machine
This line bends wire into fixing rings.
Split Set Ring Welding Machine
This line welds all components into a finished rock bolt.
The five lines run independently. When one line needs maintenance, the other four can keep producing.
Now back to the question every startup asks: if you only make dome plates, where should you start?
When You Only Need Dome Plates
If you only have dome plate orders right now, or you want to test the market with one component first, you don't need to configure all five lines at once.
What the Dome Plate Press Machine Produces
The dome plate sits at the tail of the rock bolt and works together with the bearing plate to transfer support force into the rock surface. You can sell dome plates to other rock bolt assembly plants, or keep them for your own later assembly. Among the five lines of an Anchor Rod Production Line, the dome plate press line is relatively independent, and its output can be sold directly.
Split Set Dome Plate Press Machine Parameters
| Item | Parameter |
|---|---|
| Hydraulic station power | 15kW |
| Voltage | 380V 60Hz 3 phase (customizable) |
| Processing speed | 0 to 10 pieces/min |
| Mold material | Cr12MoV |
| Maximum material thickness | 5.0mm |
What This Line Solves for a Startup
This line covers one step of the full process. You can start with dome plate production, then add the roll forming line, necking line, ring making line, and welding line step by step as your production needs grow.
Other Four Lines and What They Do
Split Set Roll Forming Machine
| Item | Parameter |
|---|---|
| Decoiler | 3 ton manual decoiler |
| Feeding rollers | 2 rollers |
| Guiding rollers | 2 rollers |
| Forming rollers | 7 rollers |
| Transmission | Gearbox |
| Voltage | 380V 50Hz 3 phase (customizable) |
| Frame structure | Heavy duty cast steel frame with middle plate welded base |
| Forming speed | 0 to 15 m/min |
| Material thickness range | 2.5 to 3.5 mm |
| Pipe outer diameter | 35 mm / 46 mm |
| Shaft diameter | 70 mm |
| Roller material | Cr12 with quenching treatment |
| Hydraulic station power | 7.5 kW |
| PLC control | Delta |
| Shearing type | Hydraulic stop shearing with notch cutting at the same time |
| Receiving table | 2.5 m per piece |
Split Set Necking Machine
| Item | Parameter |
|---|---|
| Hydraulic motor power | 3 kW |
| Voltage | 380V 50Hz 3 phase (customizable) |
| Mold material | GCr12 |
Split Set Ring Making Machine
| Item | Parameter |
|---|---|
| Drive motor power | 2.2 kW |
| Voltage | 380V 50Hz 3 phase (customizable) |
| Mold material | GCr12 |
| Wire diameter | 6 to 8 mm |
| Speed | 40 to 45 pieces/min |
Split Set Ring Welding Machine
| Item | Parameter |
|---|---|
| Welding type | TIG |
| Welding power | Model 350 |
| Voltage | 380V 60Hz 3 phase (customizable) |
| Pipe diameter range | 28 to 50 mm |
| Rock bolt length | 1.2 to 2.8 m |
| Welding speed | 4 pieces/min |
Advantages of Starting With One Line
Each line runs independently, so maintenance on one does not stop the others.
The dome plate press line uses Cr12MoV molds, which handle 5.0mm thick plate.
Every line has its own control panel, so operators focus on one process at a time.
The five lines share a unified 380V voltage standard, which simplifies power setup.
Training and Support for First Time Buyers
Operation and Training
Each line has its own control panel, and the work division is clear. Operators only need to understand the process requirements for their own line.
Warranty and After Sales
All equipment comes with a one year warranty. During the warranty period, we fix any failures caused by manufacturing defects at no charge. After the warranty, we provide lifetime technical support.
Back to the Original Question
Where should a startup begin with a Pipe Joint Anchor Rod Forming Machine?
If you only make dome plates right now, start with the Dome Plate Press Machine. If you have stable orders for complete rock bolts, configure all five lines. If you plan to expand step by step, start with the line your current orders need most, then add equipment as your production grows.
If you are not sure which line to start with, tell us about your current orders. We will suggest a configuration based on your production goals.
Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988