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Reliable 5 Line Setup for Split Set System Machines
‹ › Choosing equipment for rock bolt production often means balancing space and output. A complete Split set system machines is not a single unit. It is a production system built from five independent production lines. These lines handle different tasks, turning raw steel strip and wire into essential support products for underground projects. Applications…
Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988
Detailed Content
Choosing equipment for rock bolt production often means balancing space and output. A complete Split set system machines is not a single unit. It is a production system built from five independent production lines. These lines handle different tasks, turning raw steel strip and wire into essential support products for underground projects.
Applications of Split Set Rock Bolts
The final product of this Split set system machine is the Split Set rock bolt, used in underground engineering.
A Metal split set making machine handles the production through five lines. The roll forming line creates the pipe body. The dome plate press line produces the end plate. The necking line reduces the pipe end. The ring making and welding lines complete the final assembly.
Dome Plate Pressing Process
The Metal rock bolts making machine uses a dome plate press line for thick steel plates. This line connects pipe forming and final assembly.
Core Setup and Operation
This line uses a 15 kW hydraulic station and a 380V 60Hz 3 phase setup. The holes punching and shape pressing happen at the same time. Processing speed is 0 to 10 pieces per minute. The mold uses Cr12MoV and handles material up to 5.0 mm thick.
Workflow Connection
The roll forming line has already formed the pipe body before dome plate processing. The necking line then reduces the pipe end diameter. After the press line completes the end plates, components move to the ring making and ring welding lines. The welding line uses TIG welding to combine the parts into the final rock bolt.
Technical Parameters
As a customized setup, actual values depend on your needs. Here are the parameters for the five lines of this Split set system machine:
Split Set Roll Forming Machine
| Item | Parameter |
|---|---|
| Decoiler | 3 ton manual decoiler |
| Feeding rollers | 2 rollers |
| Guiding rollers | 2 rollers |
| Forming rollers | 7 rollers |
| Transmission | Gearbox |
| Drive motor power | 15 kW |
| Hydraulic station power | 7.5 kW |
| Voltage | 380V 50Hz 3 phase |
| Forming speed | 0 to 15 m/min |
| Material thickness range | 2.5 to 3.5 mm |
| Pipe outer diameter | 39 mm / 46 mm |
| Shaft diameter | 70 mm |
| Roller material | Cr12 with quenching treatment |
| PLC control | Delta |
| Frame structure | Heavy duty cast steel frame with middle plate welded base |
| Shearing type | Hydraulic stop shearing with notch cutting at the same time |
| Receiving table | 2.5 m per piece |
Split Set Dome Plate Press Machine
| Item | Parameter |
|---|---|
| Hydraulic station power | 15 kW |
| Voltage | 380V 60Hz 3 phase |
| Processing speed | 0 to 10 pieces/min |
| Mold material | Cr12MoV |
| Material thickness | 5.0 mm |
Split Set Necking Machine
| Item | Parameter |
|---|---|
| Hydraulic motor power | 3 kW |
| Voltage | 380V 50Hz 3 phase |
| Mold material | GCr12 |
Split Set Ring Making Machine
| Item | Parameter |
|---|---|
| Drive motor power | 2.2 kW |
| Voltage | 380V 50Hz 3 phase |
| Mold material | GCr12 |
| Wire diameter | 6 to 8 mm |
| Speed | 40 to 45 pieces/min |
Split Set Ring Welding Machine
| Item | Parameter |
|---|---|
| Welding type | TIG |
| Welding power model | Model 350 |
| Voltage | 380V 60Hz 3 phase |
| Pipe diameter range | 28 to 50 mm |
| Rock bolt length | 1.2 to 2.8 m |
| Welding speed | 4 pieces/min |
Machine Advantages
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Independent line structure: Five independent lines handle distinct tasks, letting you focus on specific steps during maintenance.
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Gearbox transmission: The roll forming line uses a gearbox instead of a chain drive, providing smoother power under heavy loads.
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Integrated stamping: The dome plate press punches and shapes at the same time, completing end plate processing in a single pass.
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Heavy duty frame: The Split set system machine uses a cast steel frame with a middle plate welded base to absorb working vibration.
Customization and Confirmation
The Split set system machine is built to order. One quotation corresponds to one specific custom configuration. Parameters can be adjusted based on customer requirements. Discuss exact details with our team. Engineers will confirm site conditions based on the final setup.
If you have specific specs for your system, feel free to share your detailed requirements with us.
Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988
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Contact Us For More Roll Forming Machine Detailed Information
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