Customized Production Machine Hat Stud and Track Roll Forming Machine

The parameter of the hat stud and track roll forming machine

Effective width:About 80 mm  
Material Thickness:0.3-0.6mm                                   
Applicable material:Galvanized Steel(GI)With yield strength G235-390Mpa
The work flow of the hat stud and track roll forming machine
Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Not Stop Cutting And Punching Device→ Exit Rack

Machine Components
1)Manual Decoiler:One Set
Un-powered, Manually control steel coil inner bore shrinkage and stop
Max Feeding width: 500mm,coil ID range ф460-520mm
Capacity:Max 2 Tons
2)Feeding Guide Device
The feeding guide device at the main entrance of the machine during work,Raw materials on both sides of the plate the enter into the machine by the guiding device,make the raw materials and roll forming system to maintain the correct position.The guiding position can be adjusted by the manual screw mechanism,and the feeding guide width can be adjusted independently      

3) Rolling Forming System   

Forming mold: Cr12MoV molding steel, through vacuum quenching heat treatment to HRC60-62 °then grinding the inner 
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts material:Cr12 steel,CNC lathes,Heat Treatment,hard Chrome Coated
With thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main motor and 12 reducers combination driving,about 14-step to form           
Main Motor =5.5KW,Frequency speed control

4) Hydraulic Cutting Device
Cutter stype:Not stop cutting and punching 
The length of tolerance:±1.0mm(3m)
Cutter motor:Hydraulic
Hydraulic Motor:4KW
Servo motor power:1.5 KW

5)Operation Panel

Control The Quantity And Cutting Length Automatically

Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,

It Can Finish The Production Automatically.

Combined With: PLC, Inverter, 10 Inch Touch Screen, Encoder, etc