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WUXI ZHONGTUO ROLL FORMING MACHINERY CO LTD

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Home > Products > Purlin Rollforming Line > U Supporting Purlin Bracket Rollforming Line > Pipe Saddles rollformer Pipe Straps making machine

Pipe Saddles rollformer Pipe Straps making machine
Pipe Saddles rollformer Pipe Straps making machine
Pipe Saddles rollformer Pipe Straps making machine
Pipe Saddles rollformer Pipe Straps making machine
Pipe Saddles rollformer Pipe Straps making machine

Pipe Saddles rollformer Pipe Straps making machine

Payment Type: L/C,T/T,Paypal,Western Union
Incoterm: FOB,CFR,CIF
Min. Order: 1 Set/Sets
Delivery Time: 60 Days

Basic Info

    Condition: New

    Certification: SGS, ISO 9001:2000, CE

    Automation: Automatic

    Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless Steel

    Type: Cnc Bending Machine

    Name: V Band Clamp Rollformer

    Function: Forming And Bending The V Band Clamp

    Features: High Precision

    Voltage: Can Be Customed Designed

    Machine Structural: Memerical Archway

    Roller Distance: 200mm

    Roller Material: 42CrMo

    Shaft Diameter: 45mm

    Roller Station: 8 Rows

    Roller Designing Software: FEA Analysis

Additional Info

    Packaging: with plstic film packaged well and then loaded into the container

    Productivity: 25 meter/min

    Brand: ZY

    Transportation: Ocean,Land

    Place of Origin: China

    Supply Ability: 100 sets / year

    Certificate: CE,ISO

    HS Code: 8455221000

    Port: Shanghai Port,Zhangjiagang Port,Tianjin Port

Product Description

Pipe Saddles Rollformer Pipe Straps making machine


Pipe Saddles rollformer Pipe Straps making machine is used to form the V clamps from the steel strips and bend the V brand clamps according to the required V clamps diameter. The V bard clamps is also called Pipe Straps, used to support and fix the automobile exhaust tube and other tubes or profiles.

Pipe Saddles rollformer Pipe Straps making machine is our new designed rollformer for the automobile exhaust tube clamping system. This rollformer for straps can produce the new style exhaust pipe hangers to support the exhaust tube. The monster stack clamps thickness is 1.5mm-2.5mm. The diameter of monster stack clamps can be adjusted different in one Roll Forming Machine line by adjusting the bending radius.
exhaust pipe hangers rollformer adopts both the roller forming designing and the roller bending designing, together to form a new developed clamps products.
Clamps rollingforming machine including working process like this:
First the proper width raw material steel strips be decoiling from the decoiler system. The Decoiler system can be manual decoiler system , or the hydraulic decoiler system, capacity 3 tons is OK.
The feeding galvanized steel strips width is according to the pipe strps width.
Second the material strips will be feed into the livelling system to be straighten and flatten. There will be 5 rollers on the leveller sytem for straignten the strips.
Third the strips material will be feed into the main Roll forming machine body. There are 7 stations for roller forming the clamps.
Forth, the straight formed profiles will be bent by the rolling system to form the O ring hoop at the right radius to for the right clamps.
At last, the hydraulic cutting system cut the final formed clamps after the ring hoop is formed correctly.

Below are some pictures of the finished products made from exhaust pipe hangers bending roll former machine :

Pipe Saddles rollformer

Pipe Saddles rollformer


Below is the drawing of the V band clamp for your reference:

Pipe Saddles rollformer

The exhaust V band clamp is used for the supporting of the car exhasut tube. It is small profile roll formed and bent. So the rollformer machine and bending machine need high precision!

This is the Pipe Saddles rollformer Pipe Straps making machine's high requirements from other C purline machine, Z purline machine, CZ purline machine, Sigma purline machine and M purline machine.

Pipe Saddles rollformer

Pipe Saddles rollformer Pipe Straps making machine including below parts:
Decoiler,Leveller,PLC controling system,Main roll forming body, Rolling bending system, Cutting system, Hydraulic station.

V Band clamp roll forming machine working process:

Uncoiling →Leveling→→Rolling Forming Machine→ Bending.cut off

Pipe Saddles rollformer


Equipment Floor Area:4*1*1.5m(L*W*H)

Feeding Direction: From Right to Left

Voltage:3 Phase, 415V,50Hz

Air Supply: Flow Rate:0.5m/³min; Pressure: 0.6MPa

Hydraulic Fluid:46#

Gear Oil: 18# Hyperbolic gear oil

Pipe Straps making machine


Size of the raw material steel strips of the exhaust band clamp :

Width of Strip ≤80mm

Thickness of Strip ≤ 2.5 mm

Material of Strip: Stainless Steel

Total Power: approximately 24.5KW.

Ring diameter range:120~350 mm.

Pipe Straps making machine


Whole rollformer line of the Pipe Saddles rollformer Pipe Straps making machine including below parts:

NO Equipment Name
Quantity
(KW) Motor Power
1 automatic Un-coiler
1 3
2 Precise leveling machine
1 1.5
3 Roll Forming Machine
1 15
4 bending module.cut off
1 5

Pipe Straps making machine
Brand of every part of thePipe Saddles rollformer Pipe Straps making machine :

NO Equipment Name
Manufacturer
1 PLC
OMRON
2 HMI
OMRON
3 Electric Elements
Schneider/OMRON/ Keyence/ Siko
4 Bearing
Timken.Schaeffler
5 variable frequency motor
SIEMENS
6 Rotary encoder
OMRON
7 Digital position display
SIK

Pipe Straps making machine

The whole line of Pipe Saddles rollformer Pipe Straps making machine is well designed, with many innovative designing solutions, the main goal is to make a working stable,

and high precision mill to produce high quality, with high precision V band.

Below is the introsuction of the Main roll forming machine.

NO NAME SPECIFICATION
1 Strips thickness
≤ 2.5 mm
2 Roller station
8 ROWS
3 Power Supply
Can be made according requirement
4 Machine structural
Memerical archway
5 Roller distance
200mm
6 Roller material
42CrMo
7 Shaft diameter
45mm
8 Main forming machine body
350 H steel
9 Electric
Schneider/Omron Keyence/Siko
10 Bearing
Timken, Schaeffler
11 Variable frequency motor
Siemens
12 Rotary encode
Omron
13 Cutter Standard
GCr12

Pipe Straps making machine

Accorfing to the V band clamp diameters size, this exhaust pipe hangers bending roll former machine can produce different size V band clamp, by quick changing and adjusting the rollers to acheive it.

This quick change structure save much time and humar labor, and making the V band rollerformer with high capacity for different size V bands.

If you want to replace the model you can use the crane to replace it

Pass pitch: 200mm

Memorial archway structural:Precision guide column bracket

Roll shaft diameter:45mm

Roller Material: 42CrMo

Pipe Straps making machine

Pipe Saddles rollformer Pipe Straps making machine is designed with below functions:

1. Guide device: The coil is accurately introduced into the first forming wheel with the digital position display.Adjustment range: 10~80mm
2. Lubrication system: Lubrication device use can reduce the friction processing products and roll

3. Correction of the head/Turks head: This Turks head with design well , ensure the V band profile straight after rolled forming.

4. Length detection:The measuring wheel moves over the profile, the rotary pulse generator controls the pulse signal, and the control unit issues a cut-off command according to the required profile length


5. Guarding:The protective cover prevents the handle from reaching the host's tool and plays a role in reducing the noise. In the automatic operation mode, the full transparent observation process cannot be opened by the magnetic locking of the machine

Pipe Straps making machine


If you want to know more details of every part ofHigh precision exhaust band clamps roll forming machine, please feel free contact me, i will send you the offers with the price and specifications, and the machine running videos.












Looking for ideal Pipe Saddles Rollformer Manufacturer & supplier ? We have a wide selection at great prices to help you get creative. All the Pipe Straps Making Machine are quality guaranteed. We are China Origin Factory of Pipe Straps Machine. If you have any question, please feel free to contact us.

Product Categories : Purlin Rollforming Line > U Supporting Purlin Bracket Rollforming Line

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Elena Wang

Ms. Elena Wang

Tel:0086-0512-5688770

Fax:0086-0512-5688770

Mobile Phone:+8613785755431Contact me with Whatsapp

Email:cnzt004@zhongtuocn.com

Address:NO.28 Xibei Town,Xishan District, Wuxi City, Jiangsu,China, Suzhou, Jiangsu