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WUXI ZHONGTUO ROLL FORMING MACHINERY CO LTD

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Tube rollformers induction welding tubes machine
Tube rollformers induction welding tubes machine
Tube rollformers induction welding tubes machine
Tube rollformers induction welding tubes machine
Tube rollformers induction welding tubes machine

Tube rollformers induction welding tubes machine

Payment Type: L/C,T/T,Paypal,Western Union
Incoterm: FOB,CFR,CIF
Min. Order: 1 Set/Sets
Delivery Time: 60 Days

Basic Info

    Model No.: AP-Tube forming

    Condition: New

    Certification: SGS, ISO 9001:2000, CE

    Automation: Automatic

    Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless Steel

    Type: Cnc Bending Machine

    Features: High Precision

    Voltage: Can Be Customed Designed

    Machine Structural: Memerical Archway

    Roller Distance: 200mm

    Roller Material: 42CrMo

    Roller Designing Software: FEA Analysis

    Name: Wheel Rim Rollformer

    Function: Forming And Bending The Wheel Rim

    Shaft Diameter: 80mm

    Roller Station: 25 Rows

Additional Info

    Packaging: with plstic film packaged well and then loaded into the container

    Productivity: 25 meter/min

    Brand: ZY

    Transportation: Ocean,Land

    Place of Origin: China

    Supply Ability: 100 sets / year

    Certificate: CE,ISO

    HS Code: 8455221000

    Port: Shanghai Port,Zhangjiagang Port,Tianjin Port

Product Description

Tube rollformers induction welding tubes machine

Tube rollformers induction welding tubes machine is used to making different sizes of tubes, the round tubes, the square tubes, the rectangle tubes, the hexagon tube and so on.

Normally the rollformers induction welding tubes machine sizes are as below: AP-25,AP-32,AP-50,AP-76,AP-127 and so on.

1 What size of the tubes can each Tube rollformers induction welding tubes machine make? Now let me give an example, For the AP-25 machine, it can produce the tube 9~Ф25.4mm x 0.25~1.2mm, For different shapes tube, such as round tube, square tube, rectangle tube, oval tube, hexagon tube and so on.,

2 Can one machine make different tube diameter tubes?

Yes, one Tube rollformers induction welding tubes machine can produce differents sizes of tubes by changing the molds and the clamps.

Below are pictures of the Tube rollformers induction welding tubes machine.

 Tube rollformers induction welding tubes machine (9)

 Tube rollformers induction welding tubes machine (7)

Tube rollformers induction welding tubes machine General processing is as below:
Steel Strip →→ Double-heads un-coiler →→Strip-head shearer & butt welder station →→Vertical cage accumulator →→Main driving →→ Forming M/C (Flattening unit + Breakdown section + Fin pass section + Seam guide unit + High frequency induction welding system+ Squeeze welding roller unit + Outside scrafing unit →→ Horizontal ironing stand) →→ Cooling section →→ Sizing M/C (Sizing section + Speed testing unit + Turk head straightener + Vertical pull-out stand) →→ NC hotsaw under computercontrol→→ Conveyor table

Double-heads Un-coiler

 Tube rollformers induction welding tubes machine (3)
1.1 Type: Double stations, mandrel expansion by manual
1.2 Brake type: Pneumatic disk brake
1.3 Parameters:
- I.D of coil: Φ508mm (customized)
- O.D of coil: Max.Φ1800mm (customized)
- Coil width: 25~80mm
- Coil weight: Max. 2.0tone/coil
1.4 Mandrel expansion by manual:
- Expansion stroke: Φ420-Φ520mm
1.5 Mandrel Rotation type: By manual

Shearer & Butt Welder Station

 Tube rollformers induction welding tubes machine (6)

2.1 Pneumatic shearer:
- Type Cutting by pneumatic system
- Strip width: ≤ 100mm
- Strip thickness: ≤1.2mm
2.2 Butt welder by manual
- Welder TIG-160A IGBT Or by A.C needle
- Input gas Argon gas as pure as 99.9%

Vertical cage

 Tube rollformers induction welding tubes machine (1)

3.1 Type: Material folding cage, inner cage welded by steel flat bars
3.2 Width adjust by chain: 25~100mm
3.3 Strip thickness: 0.25 ~ 1.5mm
3.4 AC 2.2Kw motor with speed adjuster,double feeding rollers
3.5 Feeding speed: ≥200m/min


Forming & Sizing Mill


 Tube rollformers induction welding tubes machine (9)

 Tube rollformers induction welding tubes machine (5)

-

Forming and sizing section:

37Kw /1500rpm*1 set, with DC control box

-

Main gear decelerators:

ZLY type-Carbide-faced cylindrical gear decelerators*1set

-

Drive to be Parker SSD-591

4.2

Forming section consists of:

-

Feeding & Flattening unit:

1 set

-

Driven stand:

8 sets (Horizontal)

-

Driven stand shaft:

Φ40mm

-

Material of shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

-

Side roll stand:

8 sets(Vertical)

-

Side roll stand shaft:

Φ25mm

-

Material of shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

-

Secondary gear box:

4sets

-

Universal joint:

8sets (16pcs)

-

Secondary gear box type:

Spiral bevel gear & Helical-spur gear

-

Material of spiral bevel gear :

20CrMnTi,HRC60±2

-

Material of helical-spur gear:

45#

-

Material of gear box:

35#, welded Plate

4.3

Solid State High Frequency Welder

4.3.1 Welding section consists of:

-

Seam guide unit:

1 set

-

Squeeze stand:

1 set (2pcs rollers)

-

Outside scarfing unit:

1 set (2pcs knives, clipped-type)

-

Horizontalunit for seam ironing:

1 set (2pcs rollers)

4.3.2 Cooling section

-

Cooling method:

Shower & bath

-

Cooling tank length:

1.0M

4.3.3 High Frequency Solid State welder

-

Type:

GGP100-0.45-HC type high frequency induction welding

-

Normal output power:

100Kw

-

The rated DC power:

150Kw

-

Frequency range:

400-450KHZ

-

Cooling type:

air-water coolerfor welder, with glass fibre tower

-

With air conditioner for inverter output cabinet

4.4

Sizing section consists of:

-

Driven stand:

6 sets (Horizontal)

-

Driven stand shaft:

Φ40mm

-

Material of shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

-

Side roll stand:

6 sets(Vertical)

-

Side roll stand shaft:

Φ25mm

-

Material of shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

-

Secondary gear box:

3sets

-

Universal joint:

6sets (12pcs)

-

Secondary gear box type:

Spiral bevel gear & Helical-spur gear

-

Material of spiral bevel gear:

20CrMnTi,HRC60±2

-

Material of helical-spur gear:

45#

-

Material of gear box:

35#, welded Plate

4.5

Speed testing roller for NC hot saw

-

Type:

Touching pressure by air cylinder

-

Quantity:

1 set

-

Material of roller:

Cr12(ASTM-D3, SKD 1) Harden surface

-

Roller dia.:

Φ111.4mm

4.6

Turk head straightener with single side rollers

-

Quantity:

2 sets, 4rollers/set

-

Material of roller shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

-

Roller shaft dia.:

Φ30mm

4.7

Vertical stand for pull-out

-

Quantity:

1 set, 2rollers, Same as vertical stand

NC hot Saw under Computer Control

 Tube rollformers induction welding tubes machine (4)

Type:

Friction saw

Pipe OD:

Φ9 ~ Φ25.4mm

Pipe thickness:

0.25~1.2mm

Pipe length:

6m

Length Tolerance:

+/- 2mm

Motor for dolly drag:

DC 11Kw

Drag decelerators:

ZLY- Carbide-faced cylindrical gear decelerators

Saw carriage travel:

Rack and pinion with gear lath

Motor for cutting:

AC4.0KW

Saw blade:

350*35*2.0*2pcs

Pipe clamp:

Pneumatic type, 2 sets

Conveyor table

 Tube rollformers induction welding tubes machine (2)

Type:

Rollconvoyer

Structure:

Welding frame

Table length:

9meters

Driving of roll:

Chain with AC2.2Kwmotor

Speed adjust:

By AC inverter












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Product Categories : Pipe Making Machine > High Frequency Pipe Welding Machine

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Elena Wang

Ms. Elena Wang

Email:

cnzt004@zhongtuocn.com

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Tel:0086-0512-5688770

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