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Double Decoiler with Shared Coil Car Saving Space and Cost

This double decoiler with shared coil car uses one 360 degree rotating car to serve two decoilers. It supports forklift and crane loading from any angle and saves equipment cost and floor space.

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Contact: Elliot liu
Email: [email protected]
WhatsApp: 008615127728988

Detailed Content

Do you also have two decoilers in your workshop that each need their own coil car? Every car takes up floor space, and you have to purchase and maintain each one separately. When a forklift or crane lifts a steel coil, the car cannot rotate to the right angle if it is fixed. Your operators then have to adjust the lifting direction over and over.

Ourdouble decoiler with shared coil caruses one car to serve two decoilers, with only 2 meters between them. The car supports 360 degree electric rotation. Whether a forklift approaches from the side or a crane lifts from above, the car rotates to the right position for loading. This equipment lets two production lines share one loading device. You save the cost of one car and the floor space it would occupy.

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How Does the 360° Rotation Coil Car Work with Two Decoilers?

The coil car on this equipment serves the two decoilers alternately. It travels along a track between the two machines, which are spaced 2 meters apart. When one production line needs a fresh coil, the car moves to that decoiler and positions itself for loading.

The car's 360 degree electric rotation allows it to accept coils from any direction. A forklift can bring the coil from the side of the car. An overhead crane can drop the coil from above. The car rotates to match the approach angle. Operators don't have to reposition the forklift or crane multiple times.

Each decoiler has its own control system. The two decoilers can run simultaneously and independently because each one feeds a separate production line. The car only responds to one decoiler at a time due to the built in interlock logic. This prevents conflicting commands and ensures safe operation.

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Applications

This equipment handles the following metal coil types for two independent production lines:

  • Steel coils for structural framing and roofing components
  • Aluminum coils for lightweight building products and decorative trim
  • Galvanized coils for corrosion resistant roofing and siding panels
  • Metal strips for cable trays, warehouse racks, and greenhouse frames

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Benefits of Hydraulic Decoiler with Coil Car

Reduce labor requirements
One operator controls both decoilers using the wireless remote. The 360 degree rotating car eliminates manual adjustment of the forklift or crane position during loading. Less physical handling means fewer workers are needed for the same output.

Improve coil loading efficiency
The car rotates to match the coil delivery angle from any direction. Forklifts and cranes can approach from their most convenient positions without rerouting. Loading time per coil drops significantly, keeping both production lines running smoothly.

Save equipment cost
Two decoilers share one coil car. You pay for only one loading device instead of two. This alone reduces your initial equipment investment. Maintenance and spare parts also cover one car instead of two, lowering your long term operating costs.

Support different production layouts
The 2 meter spacing between decoilers fits compact workshops. The car track can be arranged along a straight line or adapted to your existing floor plan. You can place the two decoilers to serve two forming lines in almost any configuration that suits your workflow.

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Technical Specifications

Parameter Specification
Number of decoilers 2 units, independently controlled
Applicable coil inner diameter 450 mm to 610 mm
Applicable coil width up to 1250 mm
Applicable material thickness 0.4 mm to 1.0 mm
Working speed 0 to 40 meters per minute
Hydraulic system power at least 5.5 kW
Drive system power at least 7.5 kW
Loading cart width 1250 mm
Cart rotation function 360 degree electric rotation
Decoiler oil cylinder diameter at least 150 mm
Braking system pneumatic brake
Control method local push button plus wireless remote
Control panel language Chinese and English
Decoiler rotation direction reversible in both directions
Distance between two decoilers 2 meters
Power supply 380 V, 50 Hz, three phase

Customization Capabilities

This equipment supports flexible customization based on your specific production needs:

  • Coil specification adaptation: adjust the expansion mechanism for non standard inner diameters beyond 450 mm to 610 mm
  • Control panel language: options beyond Chinese and English for export markets
  • Remote control functions: add custom buttons for one key switching between stations or preset rotation angles
  • Color options: paint finish according to your corporate color scheme

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Quality Assurance and Factory Testing

Every machine undergoes these inspections before shipment:

  • Rotation function test: verify smooth 360 degree electric rotation and positioning reliability at various angles
  • Dual station interlock test: simulate both decoilers calling the car simultaneously to confirm the interlock logic works
  • Expansion force test: use standard 450 mm and 610 mm test mandrels to verify locking reliability at extreme sizes
  • Pneumatic brake response test: trigger emergency stop at maximum uncoiling speed to measure locking time and stopping distance
  • Bidirectional operation test: verify uncoiling smoothness and speed accuracy in both forward and reverse directions for each decoiler

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Do you need two decoilers serving two separate production lines, or do you have a different configuration in mind? We can provide a customized equipment solution based on your specific workshop conditions. Contact us for a detailed quote and technical advice.

Contact: Elliot liu

Email: [email protected]

WhatsApp: 008615127728988

Contact Us For More Roll Forming Machine Detailed Information
You can contact us either through phone number 0086-15127728988 within our working hours, or send an email to [email protected], or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.

Elliot liu