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Creating a Perfect Ceiling System: Main Tee, Cross Tee and Wall Angle Solutions
In modern commercial buildings and residential renovations, the light steel frame ceiling system has become the market leader due to its convenient installation and fireproof, moisture-proof character...
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Detailed Content
In moderncommercial buildingsandresidential renovations, thelight steel frame ceiling systemhas become the market leader due to its convenient installation andfireproof,moisture-proofcharacteristics. However, manymanufacturersare facing a challenge: the three sets of equipment (Main T,Cross T, andWall Angle) they purchase come from different manufacturers, resulting in mismatchedproduct dimensionsandinstallation hiccups. This article will introduce a fully integratedceiling frame production linesolution to help you producehigh-precision ceiling systems.
1. Industry Background: Why "Systematization" is Key?
According to the latestarchitectural decoration trends,prefabricated interior decorationis booming.Contractorsare no longer satisfied with a single type offrame productand need a perfect combination of "main framefor bearing weight,secondary framefor networking, andwall anglefor edge finishing".
Problem:CommonCross Teeson the market often fail to form precisely, resulting in looseinterlockingwith theMain T.
Trend:A system from the sameproduction linecan ensure that theinterlocking gapbetween themain frameand thesecondary frameis controlled at themillimeter level, significantly improvingconstruction efficiency.
2. Finished Product Application: What Do These Three Machines Produce?
This solution includes three independentproduction lines, corresponding to the three core components of theceiling system:
Main Tee:Specifications38x24mm. As the "backbone" of the ceiling, it bears the main load.
Cross Tee:Specifications26x24mm. The largest quantity, used to construct the grid and connect the main frame.
Wall Angle:Specifications22x22mm. Used for edge finishing, determining the aesthetic appearance of the ceiling edge.
3. Core Technical Parameters Table
Table
| Parameter | Main T Roll Forming Machine | Cross T Roll Forming Machine | Wall Angle Roll Forming Machine |
|---|---|---|---|
| Forming Stations | 18 Stations | 16 Stations | --- |
| Motor Power | 4 kW | 4 kW | 3.0 kW |
| Forming Speed | 0 - 25 m/min | 0 - 25 m/min | 0 - 40 m/min |
| Shaft Material | 45# Steel (Quenched) | 45# Steel (Quenched) | 45# Steel (Tempered) |
| Shaft Diameter | Φ40 mm | Φ40 mm | Φ40 mm |
| Cutting Method | Servo Tracking Cutting | Hydraulic Following Cutting | Auto Cutting (Electric Control) |
4. Core Advantages: Why Choose This Set-Up?
Perfect Compatibility:The three machines were designed withcomponent alignment tolerancesin mind from the outset, ensuring that thefinished productscan be easily installed with a "click" sound.
High Output Efficiency:
Main T Roll Forming MachineSpeed:0 - 25 meters per minute.
Wall Angle Roll Forming MachineSpeed:0 - 40 meters per minute.
Cross T Roll Forming MachineSpeed:0 - 25 meters per minute.
High Automation Level:The entire line is controlled byPLC computers, supportingautomatic fixed-length cutting, with thelength tolerancecontrolled within±1.0mm, far exceedingindustry standards.
5. Customer Cases and Application Scenarios
If you purchase this equipment, you can serve the following scenarios:
Large shopping mallsandoffice buildings: Producing standardmineral wool board ceiling trusses.
Hospitalsandschools: Producingmetal ceiling trusseswith high cleanliness requirements.
Residential decoration: Providingcustom-length trussesto reduceon-site cutting waste.
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