Metal roof sheet machine

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    Metal Roof Tile Making Machine for Various Materials and Profiles

    Have you ever faced this situation? You land a new order, but the client wants a tile profile different from what you have done before, or the material thickness has changed. Suddenly your machine cannot handle it, forcing you to watch the business slip away. Many roofing manufacturers struggle with this issue. They buy a production line, only to find it limited to one or two profiles, with problems arising the moment the material gets slightly thicker or harder. The metal roof tile making machine I am discussing today targets this challenge directly. It handles materials of varying thicknesses and strengths and allows for profile changes. Let me explain the details below.Wide Range of Mater...

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    Have you ever faced this situation? You land a new order, but the client wants a tile profile different from what you have done before, or the material thickness has changed. Suddenly your machine cannot handle it, forcing you to watch the business slip away. Many roofing manufacturers struggle with this issue. They buy a production line, only to find it limited to one or two profiles, with problems arising the moment the material gets slightly thicker or harder. The metal roof tile making machine I am discussing today targets this challenge directly. It handles materials of varying thicknesses and strengths and allows for profile changes. Let me explain the details below.

    Wide Range of Material Thicknesses and strengths

    Before buying a machine, many clients worry: "Can it handle my material?" This metal roof tile making machine accommodates material thicknesses ranging from 0.16mm to 0.55mm. It handles both thin and thick sheets with ease, eliminating the need for separate production lines for different thicknesses.

    What about material types? It works with the three most common coated steel sheets: GI, PPGI, and PPGL. Furthermore, regardless of the strength grade (such as G550) or the material temper (full hard or soft), the machine ensures stable forming.Whatever order you take, it can process the required material.

    High Hardness Materials Processing

    Some materials are so hard that standard machines suffer from edge cracking or roller damage during operation. This metal roof tile making machine is optimized specifically for hard materials:

    1. It utilizes a 20 station roller setup employing a progressive forming method. Each station bends the material only slightly rather than forcing a sharp bend, preventing cracking.

    2. The roller spacers undergo zinc treatment, making them highly wear resistant and capable of handling hard materials without issue.

    3. It features a robust double chain drive system that provides ample power and prevents slippage.

    Consequently, the machine runs smoothly whether processing standard soft materials or high hardness ones.

    One machine and Multiple Tile Profiles

    This is the issue that many people are most concerned about: How to achieve multiple types of tiles on a single machine? The rollers in the default configuration of the metal roof tile making machine can produce a fixed tile shape. But if you need to make various tile types, we have a solution.

    You can purchase an additional set of rollers. When it's time to replace the tiles, simply remove the entire set of rollers. Alternatively, you can choose a multi layer metal roof tile making machine. Each layer of rollers can produce different tile shapes. Or you can inform us when placing the order that you need two different tile shapes, and we will design a structure that allows for quick replacement for you.

    Common Profiles and Applications

    What profiles can this metal roof tile making machine produce? Here are some common examples:

    Trapezoidal profile:Industrial plants, warehouses, and carports.

    Corrugated profile: Residential housing and agricultural greenhouses.

    Standing seam profile: Large public buildings and stadium roofing.

    Wall panels: Exterior wall decoration.

    Simply provide us with the cross sectional drawing of your desired profile, and we can confirm whether existing rollers are suitable or help you customize a new set.

    Specifications Table

    CategoryParameterSpecification
    Main ParametersMaterial Thickness0.16 - 0.55 mm
    Raw Material Width1000 mm
    Effective Width812 mm
    Working Speed0 - 20 m/min
    Processing MaterialGI, PPGI, PPGL, G550 FULL HARD
    Working SpaceApprox. 20m (L) x 2.5m (W) x 1.2m (H)
    Decoiler SystemTypeManual Decoiler
    Loading Capacity5 Tons
    Uncoiling Width1000 mm
    Inner Diameter450 - 610 mm
    Quantity2 Sets
    Main Roll Forming SystemRoller Material45# steel with surface hard chromium plating
    Shaft Material45# steel with quench treatment
    Shaft DiameterΦ 80 mm
    Number of Rollers20 rollers (gradually forming type)
    Drive ModeChain (double type)
    Frame400 H steel welded
    Main Power7.5 kW
    Voltage380 V 50 Hz 3 phase or as required
    Shearing MechanismControlAutomatic cutting controlled by PLC
    Blade MaterialCr12 quenched
    Power SupplyHydraulic power
    StructureDouble pillar frame for stability
    Components1 set of blade, 1 hydraulic tank, 1 cutter machine
    Products Receiving TableTable Length3 m per set
    Quantity2 sets
    TypeWelded steel sheet and supported roller
    Hydraulic StationPower5.5 kW
    Hydraulic Oil46# hydraulic oil
    Electric Control SystemPLC BrandSiemens
    Touch ScreenOmron from Japan
    Language SupportChinese & English & Spanish
    Voltage380 V 50 Hz 3 phase or as required
    Length Tolerance±1.0 mm

    Solved Pain Points

    In summary, this high speed panel forming machine addresses three major pain points:

    1. No need to buy multiple machines for different material thicknesses; a single machine handles the 0.16mm to 0.55mm range.

    2. No need to worry about about processing hard materials; progressive forming and chrome plated rollers specifically handle high hardness materials.

    3. Avoid missing out on orders for new profiles; produce different shapes.

    With just one machine, you can accept a wider variety of orders, leading to a faster return on investment.

    Want to Know More?

    The above covers the essentials regarding material compatibility and profile types. If you have your own profile drawings, please send them to us for review. Also, let us know if you are using materials other than the standard GI, PPGI, or PPGL. We have been in the machinery business for many years and have seen it all.

    Contact us directly:

    Contact: Elliot liu

    Email: [email protected]

    WhatsApp: 008615127728988


    CONTACT US

    Contact Us For More Roll Forming Machine Detailed Information

    You can contact us either through phone number 0086-15127728988 within our working hours, or send an email to [email protected], or send an inquiry form to us using "Inquiry Now" option. Our customer representatives will respond as soon as possible.



    Cangzhou Zhongtuo Cold Roll Forming Machinery CO.,LTD.

    Add:Cangzhou City, Hebei Province,China

    Mobile. WhatsApp. Wechat: 008615127728988

    E-mail:[email protected]

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